Industrial Automation
Advanced SCADA & PLC Integration for Wastewater
Modernizing plant infrastructure with scalable Allen-Bradley & Ignition solutions.
1,800
Tags Configured
148
I/O Points
28
HMI Screens
The Challenge
A global beverage manufacturer needed to modernize its wastewater treatment plant. The legacy systems lacked visibility, compliance data was hard to track, and the infrastructure was not ready for future capacity expansion.
Compliance Risks
No Remote Visibility
Limited Capacity
The Solution
Sheridan Automation engineered a comprehensive solution using the Inductive Automation Ignition platform for high-performance HMI/SCADA and Allen-Bradley CompactLogix PLCs for robust process control.
Dual HMI Stations
Smart Alarms
Secure Data
Automation & Engineering Solutions
Delivering end-to-end control from panel design to advanced visualization.
PLC Process Control
Programmed Allen-Bradley CompactLogix PLC systems to manage all WWTP processes, including lift stations, dosing, and pH control with precision logic.
SCADA Visualization
Utilized Inductive Automation Ignition to create intuitive screens with real-time graphics, dashboards, and equipment controls accessible across multiple stations.
Panel Design & Build
Designed, fabricated, and commissioned the Main Control Panel, Motor Control Panel, Remote I/O Panel, and dual HMI stations.
Remote Connectivity
Enabled secure remote monitoring infrastructure, allowing for future expansion and seamless integration of additional flow capacity.
Data Tracking
Implemented flow totalization, pH trending, and sludge production monitoring with secure historical data storage and export capabilities.
Safety Interlocks
Built-in smart interlocks and automatic shutdown sequences to protect equipment, ensure operator safety, and maintain strict discharge compliance.
System Visualization
High-performance HMI screens for total process visibility.
Ignition Platform
Flocculant & Coagulant preparation
Complex piping visualization with real-time tank levels and valve status.
DAF Unit Operation
Skimmer speed control and recycle pressurization monitoring.
PID Performance & Loop History
High-resolution trend logging with integrated setpoint tracking and tuning event overlays.